Further Energy Savings
Further
Looking ahead to a carbon-neutral society, we promote "further energy savings" through material preheating, exhaust gas heat exchange, control optimization, DX, and visualization. We are working on "improvements we can make now" that will remain effective in the future carbon-free fuel era.
Waste Heat Recovery
Material Preheating Furnace
Preheating materials with exhaust gas
Heat Exchanger
Preheating combustion air with exhaust gas
Regenerative Burner
Storing high-temperature exhaust gas heat,
preheating combustion air
Heat Dissipation Prevention
Furnace Pressure Control
Optimizing furnace pressure
Preventing furnace atmosphere discharge and outside air intrusion
Door Seal Material
Enhanced Furnace Airtightness
Preventing furnace atmosphere discharge and outside air intrusion
High-Performance Insulation
Enhanced Insulation
Adopting microporous insulation to reduce furnace heat dissipation
Combustion
Optimization
Equalization Valve Control
Flow Control
Industrial Furnace DX
In the initial melting phase, control is based on furnace atmosphere temperature, then automatically switches to aluminum melt temperature control in the latter half. By controlling at furnace temperatures with high melting efficiency (DX), significant energy savings are possible.
Visualization
Large Display
Production status,
notifying furnace conditions
the furnace side
Tablet
Check production status and
furnace conditions remotely
to confirm
Visualizing production status to improve production and energy efficiency
Fuel consumption, thermal efficiency, temperature, pressure, flow rate, CO2emissions, time, etc.
Further Energy Savings
Best Mix
Best Mix
Commercializing new carbon-neutral technologies takes time. We relentlessly pursue "energy savings we can achieve now" and propose the "Best Mix for further energy savings" through DMF/IMF. We achieve 40-60% energy savings compared to conventional methods.
Individual Aluminum Melting & Holding Furnace
DMF/IMF / Design & Energy SavingsTechnology
